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March 24.2025

2 Minutes Read

How Agile Shimming is Transforming Audi's Vehicle Manufacturing Processes

Precision Redefined: Audi's Agile Shimming Technology

In the fast-paced world of automotive manufacturing, precision is everything. Audi's latest innovation, Agile Shimming, is setting a new standard in body shop operations, enabling workers to achieve millimeter-perfect adjustments with unprecedented efficiency. This groundbreaking technology, deployed in the Audi Sport plant at Böllinger Höfe, is revolutionizing the shimming process, combining the art of manual adjustment with cutting-edge automation.

From Art to Automation: The Evolution of Shimming

Traditionally, shimming involved skilled workers meticulously adding or removing fine shims to adjust equipment, relying heavily on their expertise and experience. However, Agile Shimming introduces an automated system that not only improves accuracy but also streamlines production. By integrating with in-line measurement stations, an advanced algorithm continuously analyzes dimensional data, calculating the optimal adjustments in real-time. This technical prowess drastically reduces human error and enhances production speed.

The Mechanics Behind Agile Shimming

The system's heart is a sophisticated algorithm that operates a linear motor directly adjusting the clamping points based on accurate measurements gathered from the production line. This closed control circuit allows for dynamic responses to any deviations, ensuring that the fit and finish of each vehicle part are maintained to Audi’s high standards. As Wolfgang Shanz, the Head of Audi Sport Production, notes, "The measurements clearly show that agile shimming has made us even more precise." The technology is particularly critical in the assembly of Audi's e-tron GT, where precision is paramount.

The Impact on Future Automotive Manufacturing

As the automotive industry pivots towards smarter, more digitalized production lines, Agile Shimming exemplifies this trend towards technological integration. Böllinger Höfe serves as a live laboratory for Audi, where innovative solutions for connected factories are tested and perfected. This not only enhances production quality but also signifies Audi’s commitment to sustainable manufacturing practices, reducing waste through optimized processes.

What This Means for Dealers and Sales Professionals

For dealership owners and auto sales professionals, understanding innovations like Agile Shimming is vital as these technologies shape future customer expectations. Clients are increasingly valuing precision and quality, contributing to the emerging demand for high-performance vehicles equipped with advanced manufacturing techniques. Training in auto sales and mechanics can be enhanced by focusing on these technological advancements, providing salespeople with the tools they need to meet the evolving landscape of consumer preferences.

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Larry J. Feldman is a 30-year veteran of the auto industry, having been an award-winning Cadillac Salesperson, General Manager, and Dealer Principal. He has owned and operated Career Changers USA since 2012. Larry was also a keynote speaker at AGWS's 15th anniversary meeting, a leader in the auto warranty sector.

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How Agile Shimming is Transforming Audi's Vehicle Manufacturing Processes

Precision Redefined: Audi's Agile Shimming Technology

From Art to Automation: The Evolution of Shimming

The Mechanics Behind Agile Shimming

The Impact on Future Automotive Manufacturing

What This Means for Dealers and Sales Professionals

COMPANY

(215) 407-5174

AVAILABLE FROM 8AM - 5PM

City, State

32 Tanyard Rd, Richboro, Pennsylvania, 18954, United States

ABOUT US

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32 Tanyard Rd, Richboro, Pennsylvania, 18954,
United States